.Xbr-Gb500 Club Nederland

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.Xbr-Gb500 Club Nederland

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~~~~~ IDENTIFICATION OF MODEL ~~~~~  

(APR 85) XBR500SF(PC15-5000027)intro,4 Valve engine,twin exhaust detachable pillion seat, humped 20L fuel tank,5 spd,finished in Red, Blue and Black, reservoire type susp.

(MAR 86) XBR500SF (PC15-5001531) Discontinued 

(MAR 86) XBR500SG (PC15-5100361) Replacing the XBR500SF finishes include Red, Black and Burgundy,modified gearbox,airbox & engine

(APR 87) XBR500SG(PC15-5101068) Discontinued

(APR 87) XBR500SH(PC15-5200001) Replaces XBR500SG, clip-on h'bar modified switchgear, silencers welded onto header pipes instead of clamped on. Red finish deleted 

(AUG 88) XBR500SH(PC15-5201060) Discontinued

(AUG 88) XBR500SJ(PC15-7100001) Replaces XBR500SH, similar spec, wire wheels, finished in Silver or Burgundy

(FEB 89) XBR500SJ Discontinued 

 499cc OHC Air Cooled Single 

 ~~~~~ FR BRAKES  RR BRAKES ~~~~~

  VB=Shoes  VD=Disc Pads

XBR500F/G 85-86  VD123/2  N/ 

XBR500H/SH/SJ 87-91  VD123  N/ 

 

  ~~~~~  FR DISC  RR DISC ~~~~~

  partcode  partcode

XBR500  2115790 

    ~~~~~ CHAIN  FR SPROCKET  RR SPROCKET ~~~~~

  pitch x lgth  pat x teeth  pat x teeth

XBR500F,G 85-86  525VM-106  290-15  332-36 

XBR500H,SJ 87-91  525VM-106  294-15  332-36 

  ~~~~~ FORK SEALS  FORK OIL CAPACITY ~~~~~

  size in mm  in cc's (ml)

XBR500F/G/H/SH/SJ  35-48-11  283cc 

  ~~~~~ REAR SHOCKS  TYPE ~~~~~

  partcode  Spec

XBR500  TWIN SHOCK 

XBR500  2032005  320- 

 

  ~~~~~ FRONT TIRE   REAR TIRE ~~~~~

  Size  Size

XBR500  100/90-18 56S 110/90-18 61S MAXXIS 

 

  ~~~~~ FR WHEEL BRG  REAR WHEEL BRG ~~~~~

   (note: a designation of 6301x2 indicates

  that  '2' of bearing 6301 are required)

XBR500  6302x2  6303-6203-6204 

 

  ~~~~~ FR BRAKE LEVER RR HANDBRAKE LEVER ~~~~~

  part code  or CLUTCH LEVER

XBR500F/G/SH/SJ 85-91 1610049  1610038   

   ~~~~~ FR BRAKE CABLE RR HANDBR CABLE  THR CABLE ~~~~~

  part code  or CLUTCH CABLE  partcode

XBR500F/G/H/SJ 1988  1453033 

 

   ~~~~~ TACH CABLE  SPEEDOMETER CABLE   CHOKE ~~~~~

  part code  part code  cable

XBR500F/G/H/SJ 1988  1454037 

 

  ~~~~~ CHAIN AND SPROCKET KITS ~~~~~

  partcode OEM  partcode Budget

XBR500F/G 85-86  3601095  3501095 

XBR500H/SJ 87-91  3601130  3501130   

  ~~~~~ BATTERY   CHARGE RATE ~~~~~

  type  in amp/hours

XBR500F-G-H  12N12A4A1  1.0-3.0 

XBR500F/G/H/SJ  12N12A4A1  

XBR500 G/H/SJ  CB14B2   

   ~~~~~ BULBS  SIZES ~~~~~

  Headlight  Indicators

XBR500F-G-H  12v60/55w H4  12v21w SCC   

  ~~~~~ REGULATOR  MAX OUTPUT ~~~~~

  Type  in Volts

XBR500F-G-H  14.5v 

XBR500  14.8v   

  ~~~~~ SPARK PLUGS ~~~~~

  type  gap

XBR500F-G-H  DPR8EA-9  0.9mm 

XBR500F/H/SJ  DPR8EA-9 DPR8EV-9  0.9mm   

   ~~~~~ ELECTRICAL ~~~~~

XBR500  See IGN 92   

   ~~~~~ RESISTANCES GAP ~~~~~

  Points/Pulse Coil

XBR500 470-570 G/W-B/Y (0.8mm)   

  ~~~~~ TIMING ~~~~~

XBR500  8 deg @ 1200rpm to 29 deg @ 5000rpm 

    ~~~~~ COIL RESISTANCES ~~~~~

  Primary   Secondary

XBR500  0.18  5K   

  ~~~~~ CHARGE SOURCE ~~~~~ 

  Charge  Ignition

XBR500  100-250 BK/R-E   

  ~~~~~ CHARGE OUTPUT ~~~~~

XBR500  0.5A min @ 4000rpm   

  ~~~~~ INDICATORS ~~~~~

  Unit Lense Only

XBR500F F/LFT R/RHT  4541061  4551036 

XBR500F F/RHT R/LFT  4541062  4551036   

  ~~~~~ CARBS ~~~~~

  Model  Main Jet  Float Height

XBR500 Keihin  VE10  152  18.5mm  

  ~~~~~ ENGINE SPECIFICATION ~~~~~

  Bore  Stroke  Comp

XBR500  92mm  75mm  151-193psi   

  ~~~~~ OILFILTER  CAPACITY  CAMCHAIN ~~~~~

  partcode  in litre  partcode

XBR500F,G,H,SH  SF1005  2.3ltr  SCAO412DHA-118

XBR500SJ  SF1005  2.3ltr  SCAO409DHA-118  

  ~~~~~ CLEARANCES ~~~~~ (cold)  Piston to

  in valve  ex valve  Cylinder

XBR500  0.10mm  0.12mm   

  ~~~~~ GASKET SETS ~~~~~ PartCodes 

  Top End  Rebuild

XBR500F,G,SH,SJ 85-91 0805118**  0901118**    

  Head  Exhaust

  Gasket  Gasket

XBR500F,G,SH,SJ 85-91  0831003   

  ~~~~~ CLUTCH PARTS ~~~~~ (Part Codes)

  Plates  Springs

XBR500F/G/H/SH/SJ  VP1088 x 1  SK151 

  and VP1054 x 6  

  ~~~~~ WEIGHTS ~~~~~

  Dry  Wet

XBR500  157kg 

   

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